ToughCut ZIRCON TCVA30-1331 CNC Router - 1300 x 3100mm

Precision. Automation. Performance.

The ToughCut ZIRCON CNC Router is a high-performance, industrial CNC machining centre designed for professional cabinetmakers, joiners, furniture manufacturers and commercial panel processing facilities.

Engineered for precision, efficiency and productivity, the ZIRCON combines a powerful Italian HSD 9kW Automatic Tool Changing Spindle, a choice of 12-tool ATC configurations, a 9 Drill Boring Head and an integrated Vacuum Worktable to deliver accurate, reliable machining for demanding production environments.

Built with premium components including a Syntec Controller, Japanese YASKAWA Servo Motors, HIWIN Guide Rails and Schneider Electronics, the ZIRCON delivers smooth operation, precise positioning and dependable machining performance.

Additional features include automatic lubrication, automatic dust extraction control, a laser safety fence system and pneumatic and vacuum-assisted board lifting functionality for integration with an optional automatic infeed table.

For businesses seeking greater automation, the ZIRCON can be configured with optional automatic infeed and outfeed tables, along with an automatic component labelling system, creating an efficient, integrated CNC production workflow.

Features

• SYNTEC OPERATION CONTROLLER | Advanced CNC controller offering excellent system stability, intuitive operation and powerful functionality for precise and efficient machining.

• 12 TOOL AUTOMATIC TOOL CHANGER (ATC) | Available with a choice of under-gantry or rotary carousel tool magazine configurations, enabling automated tool changes during programmed machining operations without manual intervention.

• ITALIAN HSD 9kW ATC SPINDLE | High-performance Italian electro spindle engineered for precision, reliability and continuous professional CNC routing applications.

• 9 DRILL BORING HEAD | Dedicated nine-drill boring configuration for efficient and accurate drilling operations, ideal for cabinetmaking, shelf pin drilling, cabinetry fittings and furniture manufacturing.

• VACUUM WORKTABLE INCLUDED | Integrated vacuum worktable with vacuum pump to securely hold sheet materials during machining, improving workpiece stability and minimising the need for manual clamping.

• LASER SAFETY FENCE SYSTEM | Monitors the designated machine operating area to detect personnel entering or interfering with the machine's working zone, helping safeguard operators and nearby personnel during CNC operations.

• AUTOMATIC LUBRICATION SYSTEM | Automatically delivers lubrication to critical machine components, reducing manual maintenance requirements, minimising wear and supporting smooth, reliable operation.

• AUTOMATIC DUST EXTRACTION CONTROL SYSTEM | Integrated control box enables automatic control of the connected dust extraction system during machining, helping maintain a cleaner working environment and reduce manual intervention.

• PNEUMATIC & VACUUM BOARD LIFTING SYSTEM | Integrated pneumatic and vacuum-assisted board lifting functionality designed for use with the optional infeed table, enabling automated gripping, lifting and transfer of sheet materials onto the CNC machine.

• AUTOMATIC UNLOADING PUSH BAR | Integrated automatic unloading system assists with transferring completed boards from the CNC worktable onto the optional outfeed conveyor, reducing manual handling and improving production flow.

• JAPANESE YASKAWA SERVO MOTORS | High-performance servo drive system offering precise motion control, excellent positioning accuracy, smooth operation and efficient torque with reduced vibration.

• HELICAL GEAR & RACK TRANSMISSION | Precision transmission system designed for smooth operation, reduced noise and improved load distribution.

• HIWIN GUIDE RAILS | High-quality linear guide rail system providing smooth, accurate movement and reliable load-bearing performance.

• SCHNEIDER ELECTRONICS | Quality French electrical components selected for dependable machine operation and control.

• AUTOMATIC TOOL CALIBRATION | Automated tool measurement functionality assists with accurate machining and reduces manual setup requirements.

• MIST COOLING SYSTEM | Integrated mist spraying system for suitable machining applications.

• AUTOMATED PRODUCTION CAPABILITY | Designed to integrate with optional material handling and labelling systems, supporting efficient, streamlined manufacturing workflows.

Automatic Tool Changing Configurations

The ToughCut ZIRCON CNC Router is available with a choice of two automatic tool changing systems to suit different production requirements.

12 Tool Under-Gantry Automatic Tool Changer

Features a 12-position tool magazine positioned beneath the CNC gantry, providing convenient access to multiple cutting tools during automated machining operations.

The under-gantry configuration allows the CNC to automatically select and change tools throughout programmed machining cycles, reducing manual intervention and improving productivity.

12 Tool Rotary Carousel Automatic Tool Changer

An alternative 12-position rotary carousel magazine configuration, designed for automated tool selection and efficient tool changes during machining operations.

The rotary carousel provides convenient storage and access to cutting tools, supporting continuous multi-tool machining applications.

Both configurations are designed to improve efficiency, reduce downtime and streamline CNC machining operations. The selected tool changer configuration should be confirmed when ordering.

Optional Extras & Upgrades

The ToughCut ZIRCON CNC Router can be further enhanced with optional automation equipment to create a more efficient, integrated production line.

Automatic Infeed Lifting Table

Optional hydraulic scissor-lift infeed table designed for automated board loading and transfer.

Working in conjunction with the CNC's pneumatic and vacuum-assisted board lifting system, the infeed table allows sheet materials to be lifted and transferred from the board stack onto the CNC worktable, reducing manual handling and improving production efficiency.

Features a dedicated control box with manual override functionality for loading and positioning new packs of boards.

Automatic Outfeed Conveyor Table

Optional automated outfeed conveyor designed to work in conjunction with the CNC's integrated unloading push bar.

Completed sheets or machined components are pushed from the CNC worktable onto the outfeed conveyor, helping streamline material handling and improve production efficiency.

Features automatic and manual operating controls, with an optional overhead dust extraction arrangement for additional cleaning during unloading.

Automatic Component Labelling System

Optional automatic labelling system designed to streamline identification and tracking of individual panels and components throughout production.

Ideal for cabinetmaking and furniture manufacturing, the labelling system assists with component identification, organisation and downstream assembly processes.

Additional Safety Fencing

Optional physical safety fencing can be configured around the CNC and associated material handling equipment to help control access to designated machinery operating zones.

Where appropriately integrated, access gates or safety switches can be configured to stop or inhibit machine operation when an access point is opened.

Applications

• CABINETMAKING & JOINERY | Kitchen cabinets, wardrobes, shelving systems, doors and custom cabinetry.

• FURNITURE MANUFACTURING | Tables, chairs, cabinetry components and custom furniture production.

• PANEL PROCESSING | MDF, plywood, particleboard, laminated boards and other suitable sheet materials.

• NESTING OPERATIONS | Efficient cutting and profiling of multiple components from full-sized sheets.

• SIGNMAKING & ENGRAVING | Routing, profiling and decorative engraving applications.

• ARCHITECTURAL JOINERY | Decorative panels, wall features, screens and architectural components.

• COMMERCIAL PRODUCTION | Repetitive manufacturing operations requiring accurate, efficient and consistent CNC machining.

Technical Specifications

Important Information

Machine Configuration: The ToughCut ZIRCON CNC Router is available with different automatic tool-changing configurations and optional automation equipment. Please confirm your preferred setup prior to ordering.

Optional Accessories: Infeed and outfeed tables, automatic labelling equipment and additional safety fencing are available separately unless specifically included in the quoted package.

Weight & Installation: The complete CNC machine with optional infeed and outfeed tables has an approximate combined weight of 5,000kg (5 tonnes). Final machinery weight, electrical requirements, floor space, installation and freight arrangements should be confirmed based on the selected configuration.

Safety: Laser safety systems and optional physical guarding must be correctly installed, integrated, commissioned and used in accordance with applicable machinery safety requirements. The response of the safety system to an interruption should be confirmed for the supplied configuration.

Enquiries: Contact Beyond Tools to discuss machinery configurations, automation options, installation requirements and suitability for your production facility.